Bioplastics

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Main extruder

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Rollstack

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Feedblock & Dies

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Winding system

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With the increasing interest and customer demands for the use of non-fossil based plastics in packaging or other industries, MEAF has ensured that our extrusion lines are suitable to work with both bio-based (such as Bio-PE, Bio-PP and even Bio-PET), biodegradable (such as PLA and PHA) or bio-based and biodegradable plastics.

Extrusion capabilities

Thickness
0.15 – 2.5 mm
Output
Up to 1500 kg/hr (single layer)
Multi-layer options
Up to 3 layers

Difference between biodegradable and biobased

In the industry, the terms biodegradable and biobased are confused by customers; although they are part of the same group of plastics, they are chemically different. A bioplastic can have one of the characteristics but also a combination of both (being biodegradable and bio-based).

A biodegradable plastic is a polymer which under the optimum environmental circumstances will degrade into natural elements such as water and carbon dioxide. Even fossil based bioplastics such as PBAT and PCL are considered a bioplastic, as they are able to degrade under the right circumstances.

A bio-based material means that the basis of the polymer consists, either in whole or partial, of a natural source (biomass); common examples are cellulose, corn starch or sugar cane. Even the most commodity polymers such as PE and PP can be made from biobased material (bioethanol) and thereby are included in the bio-based polymer family, yet are not biodegradable.

When considering a bioplastic as the basis for a (new) production line, our extrusion lines are suitable to meet this demand from the start. With the low-shear design screw and barrel in combination with our optimised configuration, provides you with a sheet extrusion line that can produce both commodity polymers (such as PP, PS, PE) as well as bioplastics.

Besides optimum machine configuration for your production process, MEAF’s extrusion lines are fitted with our in-house developed, operator-friendly control system ExtruSol, which provides easiness of operation as well as the possibilities for remote diagnostics by MEAF’s specialists to ensure that you have maximum uptime and direct support when needed.

Bioplastic sheet extrusion lines key advantages:

  • More output, smaller footprint.

    Requires less space, lowers CO2 emissions, and improves output as much as 100%;

  • Lower energy and production costs

    Reduces energy consumption by 25 to 65% and cuts OPEX significantly;

  • Stable temperature control

    Maintains precise set temperatures even at lower production temperatures;

  • Maximize regrind and recycled content

    Processes up to 100% regrind while maintaining consistent quality;

  • Minimal polymer degradation

    Low-friction extruder design maintains material integrity;

  • Flexible material handling

    Process multiple polymers using the same screw and barrel—no need for hardware changes.

See our line in action!

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